Certified Control Systems Technician® (CCST®) Level 1 Review Course (TS00M) Online

Description:

The course utilizes self-paced modules to review the knowledge and practical skills necessary to install and maintain standard measurement and control instrumentation. It is intended for practicing technicians preparing for the ISA Certified Control Systems Technician® (CCST®) Level I exam. Practice certification-type exams and an explanation of the examination process are provided.

You will be able to:
  • Cite principles and theory that explain measurement and control instrument functions
  • Describe procedures required to properly maintain the function of measurement and control instrumentation
  • Identify the procedures and safety requirements for loop checking and its purpose
  • Perform calculations and other analysis of information related to the calibration and troubleshooting of measurement and control instruments and systems
  • Describe procedures required to safely start-up and shut-down a new or existing process
  • Review normal tasks of process control technicians as outlined by the current CCST job task analysis.
  • Define the education, experience, and examination requirements for becoming a CCST
  • Identify important knowledge and skill requirements of a practicing CCST
  • Describe the procedures involved in taking the CCST Level I exam
  • Identify any need for further study or training in specific knowledge areas
  • Complete a simulated CCST Level I Practice Exam at the end of each day
  •   You will cover:
  • Concepts of Process Control 
  • Calibration: Maintenance | Repair | Troubleshooting
  • Piping and Instrumentation Diagram (P&ID) Basics
  • Project Start-Up, Commissioning, Loop Checking, Project Organization, Planning
  • Evaluation of Loop Performance 
  • P&IDs and ISA Standards 
  • Documentation 
  • Installation Practices 
  • Hazardous Area Classification
  • Intrinsic Safety
  • Logical Analysis 
  • Common Problems 
  • Types and Uses of Loop Diagrams 
  • Basics of Smart Devices and Digital Controllers
  • Calculating and Configuring Smart Transmitters
  • Process Variables: Pressure | Level | Flow | Temperature | Analytical
  • Final Control Elements
  • Unit conversion calculations
  • Calibration documentation and analysis
  •   Course Materials:

    13 on-demand modulesISA Text Included: CCST® Study Guide Level I

    Modules may also be purchased separately.

  • Module 1: Overview of CCST Certification/Concepts of Process ControlCovers tasks and roles of CCST, certification process, ISO 9000
  • Module 2: CalibrationCovers basic measurement units for pressure, level temperature and flow; calibration equipment for specific applications and equipment and procedures for measurement of current, voltage and resistance
  • Module 3: Instrument Performance and Calibration Principles and ProceduresCovers range and span; suppressed and elevated zero; accuracy, repeatability and reproducibility; hysteresis and deadband; and common instrument errors.
  • Module 4: Module 4: ISO 9000 Standards and Advancing TechnologiesCovers ISO 9000 Standards; steps in the ISO 9000 process; the effects of the ISO standards on Instrumentation and Control Departments
  • Module 5: Practice Test 1Includes 20 practice questions
  • Module 6: Control Actions and Modes, Tuning MethodsCovers direct and reverse actions; on-off control; proportional, integral and derivative control; objectives of tuning; trial and error; open-loop test and closed-loop test
  • Module 7: Advanced Control Strategies, Loop Checking, and Instrument InstallationCovers ratio, cascade and feedforward control strategies; considerations, process and procedure of loop checking; instrument installation requirements and details
  • Module 8: Troubleshooting and Instrumentation for Pressure and Level MeasurementCovers approaches to troubleshooting; function and operation of industrial equipment to measure pressure and level
  • Module 9: Instrumentation for Flow and Temperature Measurement and Other AnalysesCovers function and operation of industrial instrumentation used to measure flow, temperature and other parameters
  • Module 10: Practice Test 2Includes 20 practice questions
  • Module 11: Final Control Elements, Common Problems, Troubleshooting with DCS, and Instrument MaintenanceCovers linear and rotary motion valves; function of actuators, positioners and transducers; cavitation and valve coefficient; other control elements; common problems with measurement and final control elements; DCS troubleshooting; Corrective, preventive and predictive instrument maintenance
  • Module 12: P&ID Basics, Loop Diagrams and Instrument Lists, FieldbusCovers P&ID definitions, use and identification; types and examples of loop diagrams; instrument list; programmable electronic systems; basic PLC systems: ladder logic; Fieldbus
  • Module 13: Safety and Installation in Hazardous AreasCovers types of hazards; PPE; Safety Data Sheets (SDS); permits/tags; hazard classifications; hazard protection techniques, intrinsically safe system

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    Introduction and state vs outline

    Before you get started

    The example answers included in this guide are for reference only. You may need to use different exam techniques and adapt your approach to the context of the question, depending on the exam board you are following.

    The case study examples use the PINCC method. PINCC stands for product, industry, customers and competitors.

    State

    State is one of the most basic skills in an exam. State questions will require either a short-phrase answer or just one or two words.

    Examples of state questions and answers include:

    Question

    State one element of the marketing mix.

    Reveal answer

    Promotion.

    Question

    State one example of a tax.

    Reveal answer

    Corporation tax.

    Question

    State one type of primary research conducted by businesses.

    Reveal answer

    Questionnaire.

    Outline

    Outline questions require slightly more detailed answers than state or define questions. An outline question usually requires a point and an example in order to access all the available marks. Outline questions are often linked to a case study or business example. Where this is the case, it is essential that the response is linked to the case study to access all the available marks.

    Tip: Using only the business name is not sufficient for context. You can include the business name in your answer, but to gain full marks you need to use information that specifically relates to the business example or industry provided in the case study.

    Examples of outline questions include:

    Question

    Outline one benefit to Yanna’s Bikes of an increase in uptake of cycling.

    Reveal answer

    More people would be interested in purchasing bikes and other cycling equipment, such as helmets and bike pumps. This would lead to Yanna’s Bikes making more sales revenue.

    Question

    Outline one way in which Aleksander’s Hair Salon could use promotion.

    Reveal answer

    The hair salon could use promotion, such as radio advertisements, to help raise awareness of the haircuts and hair products offered and persuade potential customers to book appointments.

    Question

    Outline one impact of changing levels of consumer income on Budget Savers supermarket.

    Reveal answer

    If consumer incomes increase, this could result in lower sales for Budget Savers supermarket as customers may do their food and grocery shopping at more premium supermarkets.


     




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